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SEMI MF847 TEST METHODS FOR MEASURING CRYSTALLOGRAPHIC ORIENTATION OF FLATS ON SINGLE CRYSTAL SILICON WAFERS BY X-RAY TECHNIQUES


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Title
TEST METHODS FOR MEASURING CRYSTALLOGRAPHIC ORIENTATION OF FLATS ON SINGLE CRYSTAL SILICON WAFERS BY X-RAY TECHNIQUES

Semiconductor Equipment and Materials International

Publication Date:
Jul 1, 2005

Scope:

These test methods cover the determination of a, the angular deviation between the crystallographic orientation of the direction perpendicular to the plane of a fiducial flat on a circular silicon wafer, and the specified orientation of the flat in the plane of the wafer surface.

These test methods are applicable for wafers with flat length values in the range of those specified for silicon wafers in SEMI M1. They are suitable for use only on wafers with angular deviations in the range from -5° to +5°.

The orientation accuracy achieved by these test methods depends directly on the accuracy with which the flat surface can be aligned with a reference fence and the accuracy of the orientation of the reference fence with respect to the X-ray beam.

Two test methods are covered as follows:

• Test Method A — X-Ray Edge Diffraction Method §8 through §13

• Test Method B — Laue Back Reflection X-Ray Method §14 through §18

Test Method A is nondestructive and is similar to Test Method A of SEMI MF26, except that it uses special wafer holding fixtures to orient the wafer uniquely with respect to the X-ray goniometer. The technique is capable of measuring the crystallographic direction of flats to a greater precision than the Laue back reflection method.

Test Method B is also nondestructive, and is similar to ASTM Test Method E 82, and to DIN 50 433, Part 3, except that it uses "instant" film and special fixturing to orient the flat with respect to the X-ray beam. Although it is simpler and more rapid, it does not have the precision of Test Method A because it uses less precise and less expensive fixturing and equipment. It produces a permanent film record of the test.

NOTE 1: The Laue photograph may be interpreted to provide information regarding the crystallographic directions of wafer misorientation; however, this is beyond the scope of the present test method. Users desiring to carry out such interpretation should refer to ASTM Test Method E 82, to DIN 50 433, Part 3, or to a standard X-ray textbook.1,2 With different wafer holding fixturing, Test Method B is also applicable to determination of the orientation of a wafer surface.

The values stated in SI units are to be regarded as the standard. The inch-pound values given in parentheses are for information only.

NOTICE: This standard does not purport to address safety issues, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health guides and determine the applicability of regulatory or other limitations prior to use.

Purpose

The orientation of flats on silicon wafers is an important materials acceptance requirement. The flats are used in semiconductor device processing to provide consistent alignment of device geometries with respect to crystallographic planes and directions.

The orientation of a wafer flat is the orientation of the surface of the flat (on the edge of the wafer). Flats are usually specified with respect to a low-index plane, such as a (110) plane. In such cases the orientation of the flat may be described in terms of its angular deviation from the low-index plane.

This standard covers two test methods for determining flat orientation.

Either one of these test methods is appropriate for process development and quality assurance applications. Until the interlaboratory precision of these test methods has been determined, it is not recommended that they be used between supplier and customer unless correlation studies are completed satisfactorily.

1 Wood, E. A., Crystal Orientation Manual, (Columbia University Press, New York, NY, 1963).

2 Barret, C. S., and Massalski, T. B., The Structure of Metals, 3rd edition (McGraw-Hill, New York, NY, 1966).

Keywords:

crystallographic orientation
flats
Laue diffraction
silicon
single crystal

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